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I am Ironman
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15 posts [100%]
5-13-2008
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| « Re: What rod to use for chromoly roll cage? (UrbanAuthority) | « » 2:48 PM 5/13/2008 |
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When ever its NOT going to be heat treated use mild steel.Only use chromoly rod if it is going to be heat treated.
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david@didrace.com
Ben Greenspan

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1150 posts [98%]
Hometown IL
11-19-2003
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| « Re: What rod to use for chromoly roll cage? (UrbanAuthority) | « » 3:41 PM 5/13/2008 |
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You're going to get fifty different opinions.http://www.lincolnelectric.com...y.asp
| Quote, originally posted by NYLuder » | | The roach was real and the vacuum is real. I have hoover vacuum from bby. |
- 1996 Honda Civic Ex - B20, SC60 @ 20psi, Tuned on E85
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I am Ironman
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15 posts [100%]
5-13-2008
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| « Re: What rod to use for chromoly roll cage? (david@didrace.com) | « » 4:51 PM 5/13/2008 |
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Thats what i said just what Lincoln says.
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k24em2

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1380 posts [100%]
Lincoln Ne
4-11-2005
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| « Re: What rod to use for chromoly roll cage? (I am Ironman) | « » 9:18 PM 5/13/2008 |
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ER80S-D2
http://www.1320video.com http://www.m24x.com http://www.millerwelds.com Miller TIG Owners Club #002
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NTCustoms

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1483 posts [96%]
Socal CA
3-9-2005
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as said above, chromoly cages are only safe if heat treated.
Euphoric Appeal Krew 2003 NBP Integra Type S Provehito In Altum
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david@didrace.com
Ben Greenspan

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1150 posts [98%]
Hometown IL
11-19-2003
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| Quote, originally posted by NTCustoms » | | as said above, chromoly cages are only safe if heat treated. |
No one said that. "I am Ironman" said to use mild steel filler if not heat treating.
| Quote, originally posted by NYLuder » | | The roach was real and the vacuum is real. I have hoover vacuum from bby. |
- 1996 Honda Civic Ex - B20, SC60 @ 20psi, Tuned on E85
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DaveF
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13831 posts [100%]
PA
4-30-2001
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what type of heat treatment does chromoly need after its been welded ? is this common practice ? say, in profesional chassis shops ?
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CRMB

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129 posts [100%]
Saint Helens OR
1-10-2006
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We heat treat 4130 chromoly dies by heating them to 1550 for an hour, then quenching them in oil. Then they go back in the oven for a 2 hour cook at 800 degrees to temper them. I don't know how you could do that to a whole chassis, but I have heard of people heating up the weld joints post welding with a torch blood red, then letting them air cool. (Most notably small aircraft builders). But the only result of that would be to partially anneal the weld joint, which I can't imagine would be beneficial in a mechanical structure.
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DESTROYER

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289 posts [100%]
MESA AZ
4-4-2006
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I will give a useful analogy:Imagine a chassis is being built from popsicle sticks. To hold the sticks together with super-glue is comparable to using 4130 filler, because it is super strong, but also super stiff and BRITTLE. To hold the sticks together with elmer's glue is comparable to using 80s2, because it is softer, and will flex at the joint. When loaded, the super-glue stick chassis is the most rigid and is the strongest, but apply a rapid blunt force, it will crack and break typically at the joints, which was held together with super glue (4130). When loaded, the elmer's glue chassis is not the strongest or most rigid, however when the same rapid blunt force is applied, it has a higher chance of surviving because of the flexibility of the joint. This is comparable to using the 80s2. This is assuming that the chassis will not be heat treated, but at any rate, the chassis welded with 4130 rod still has a much higher chance of cracking and tearing. The analogy isn't perfect, but it gets the point across.
Jimmy TUNINGGRüPPE
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dfoxengr
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17110 posts [100%]
FoxRaceCo, All Over VA
5-6-2002
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80s-d2 as stated.and nobody here is going to ht their cage. and normalizing is what youd be doing if you wanted to, but that should only be done by a specialized place that does it frequently, in and oven, and not with Oxy torch or anything of that nature due to it not being consistent anywhere. and i think normalize temp is about 1200 for a few hours, and no quench. quench is pretty much a bad idea IMO. unless youre a metallurgist and know what youre doing.
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.RTErnie

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3502 posts [96%]
BeLlInGhAm Wa
5-25-2002
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70s-d2lesser tensile strength than 80s-d2... SLIGHT difference in Elasticity....favoring the 70s-d2. I do 70s-d2. d2 flows better than d6 IMO.
Eric "R/TErnie" Urness http://www.turborternie.com 541.980.6022 SRT-4 and Neon Turbo Manifolds, Tuning, and Fabrication! PACCAR FTW!
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dfoxengr
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17110 posts [100%]
FoxRaceCo, All Over VA
5-6-2002
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but on 4130 ive always honeslty gotten better looking beads with 80s-d2, and thats the "new" recommendation so thats what i use.
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coll9947

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29 posts [100%]
Boise ID
3-6-2004
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| « Re: What rod to use for chromoly roll cage? (UrbanAuthority) | « » 12:24 AM 5/14/2008 |
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Top fuel dragsters, 7000-8000 hp, only use chromoly on the back half of their chassis, but the entire assembly is heat treated. Now, that's for 7000+ hp, so you really don't need chromoly in a street car roll cage, you're just wasting your money.They do pull tests and have learned that even in ideal conditions it is easy for cracking to occur under the bead where you can't even see it, and those cracks will only make themselves known at the worst possible time.
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NTCustoms

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1483 posts [96%]
Socal CA
3-9-2005
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| Quote, originally posted by david@didrace.com » | No one said that. "I am Ironman" said to use mild steel filler if not heat treating. |
i took it as him meaning to use mild steel tubing if not heat treating. chromoly cages that aren't heat treated break, not bend like mild steel will.
Euphoric Appeal Krew 2003 NBP Integra Type S Provehito In Altum
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DESTROYER

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289 posts [100%]
MESA AZ
4-4-2006
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chromoly cages that are heat treated still won't flex like mild steel will either.
Jimmy TUNINGGRüPPE
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90blackcrx

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142 posts [100%]
RCautoworks Illinois
5-12-2008
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| Quote, originally posted by NTCustoms » | | as said above, chromoly cages are only safe if heat treated. |
And how many cages have you welded? I doubt 95% are ht anything.
Formally known as RCautoworks, also known as prince before thathttp://www.RCautoworks.com
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NTCustoms

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1483 posts [96%]
Socal CA
3-9-2005
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everything that i am saying is coming from Brian Slames at SPMS/PCI Engineering. he was explaining to me why chromoly cages suck ass so i'm just relaying the message. since cromoly is stronger, people think they can get away with using thinner piping...you get the picture. if only i could get him to put the picture he has on his phone on here...
Euphoric Appeal Krew 2003 NBP Integra Type S Provehito In Altum
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k24em2

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1380 posts [100%]
Lincoln Ne
4-11-2005
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That Mr Brian Slames must be a welding and fabrication god.
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CRMB

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129 posts [100%]
Saint Helens OR
1-10-2006
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This is in reference to torch normalizing (thank you derek), complete read is at: http://www.2wings.com/m12/faq/weld.htmThis is the procedure the small aircraft guys do around here. We pre bend their air frame pieces in 4130 then they tig them all together and torch em. "Post heat is a correct way to refer to this operation. Torch normalizing is correct as well. Stress relieving is NOT a correct term. Post heat: apply heat after joint welded. Torch normalize: warm the 4130 to dull red, remove heat and let cool slowly in very still air to return the metal to Cond N status. This can be done to increase the strength of 4130 cond A to make it cond N as well as bring cond N 4130 that has been welded and hardened back down to cond N 95,000PSI. Stress Relieve: To do this, the entire part needs to be heated to a dull red all at one time in a large enough oven to hold the part and then let cool in still air. The part should be jigged in a very substantial fixture that is not affected by heat such that the part does not change shape if the part has fitting holes etc in it. Typically, if a part is to be stress relieved in manufacturing, it is built but has not had attach points final machined and drilled, then stress relieved, cooled and then jigged in a final fixture for spot facing and drilling of the attach holes, fittings etc. Annealing 4130 can be done with a torch as well. This will take 4130 cond N 95,000PSI and reduce it to cond A of around 45-55,000PSI. This is useful for forming of parts. After forming, normalize to cond N. The reason I bring this up is that applying the heat wrong can result in a weaker structure. Torch normalizing locally heats the part and in many cases, affects the alignment. Spiral welding minimizes the stress introduced during the welding process. Heating the structure at one joint can result in all stresses in the frame to be concentrated at that joint resulting in a bulge in the tube at that point. This will affect the frame dimensions and as you know, a bulge must be patched. If you patch it, you weld it again, etc. All factory built Pitts and Husky airframes have been TIG welded since the 1960s. Maule frames are MIG welded. Most factory welded parts use arc welding of one form or another to assemble weldments. In the case of Maule and Pitts, there is not stress reliving or torch normalizing done. Basically, it is a "bird in the hand....." sort of thing (no pun intended in ref. to Finch) KK"
Modified by CRMB at 6:57 PM 5/14/2008
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NTCustoms

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1483 posts [96%]
Socal CA
3-9-2005
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he is for sure. take a look at SPMS's cars
Euphoric Appeal Krew 2003 NBP Integra Type S Provehito In Altum
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david@didrace.com
Ben Greenspan

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1150 posts [98%]
Hometown IL
11-19-2003
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| Quote, originally posted by NTCustoms » | | everything that i am saying is coming from Brian Slames at SPMS/PCI Engineering. he was explaining to me why chromoly cages suck ass so i'm just relaying the message. since cromoly is stronger, people think they can get away with using thinner piping...you get the picture. if only i could get him to put the picture he has on his phone on here... |
That's it! Let's ban chromoly because Brian Slames says so (OMG just saying his name makes me wet!), no clue who he is, but whatever. I can show you a bunch of pictures of mild steel cages tearing in the HAZ. So what?
| Quote, originally posted by NYLuder » | | The roach was real and the vacuum is real. I have hoover vacuum from bby. |
- 1996 Honda Civic Ex - B20, SC60 @ 20psi, Tuned on E85
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all_motor_mike

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369 posts [100%]
glendale az
3-7-2006
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just to throw my .02 in...... ive always used er70s2. mike
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NTCustoms

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1483 posts [96%]
Socal CA
3-9-2005
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| Quote, originally posted by david@didrace.com » | That's it! Let's ban chromoly because Brian Slames says so (OMG just saying his name makes me wet!), no clue who he is, but whatever. I can show you a bunch of pictures of mild steel cages tearing in the HAZ. So what? |
i'm not saying "dont do a chromoly cage," i'm just implying if you do, then do it right and get it heat treated.
Euphoric Appeal Krew 2003 NBP Integra Type S Provehito In Altum
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b16_DIM

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278 posts [100%]
Yorba Linda ca
12-4-2005
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Are you also saying (or maybe someone else earlier) that heat treating with a torch is a waste and if done improperly could cause more problems than it solves? Therefore when heat treating be sure to use a car sized oven?
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