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CarterRace.com




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92 posts [100%]
Savannah GA
9-25-2006
  Blow Off Valves - CHECK YOURS TODAY!!! Damage pics inside!« » Reply  Edit


We recently have had 2 turbo failures due to bad or slow reacting blow off valves. One car had an old BOV that just stuck shut - it killed a turbo in 1 hour.

The second car had a Tial 50 hooked to a slow responding vacuum source. It worked, but was slow to open. You could rev the motor, hear it surge 2-3 times and then see the BOV open.

This the what it did to the inside of the turbo from all the compressor surge -

The result was an obvious lack of power and heavy smoking out the exhaust.


So, today or whenever you get a chance, go outside, pop your hood and watch your blow off valve. It should open as soon as the motor comes off a quick rev and should be fluttering at idle.

If you here any surge try a couple of things before buying a new BOV.

Check the vacuum line going to the BOV and make sure it isn't crimped, but or in a bad location.

Spray some lube on the actual valve and see if it reacts quicker.

Adjust the hardness/softness of the BOV and see if it helps.

Replace a stiff spring with a softer one (11psi to 9 or 7)


If none of that helps and you still suffer from surge, it is time to start looking for a new blow off valve before you have to buy a turbo!



CURRENT PROJECTS
Twin 67 LS2 | Single GT42 281 | Single 76 Sleeved B | D1 4.6 | Single 35R Ferrari | Twin S366 LSX | Twin S256 4.6 | Single 35 EcoTec | Single 67 Sleeved B | Single 67 S2000 |
TURBOSMARTDIRECT.COM




TiAL




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611 posts [100%]
MI
3-29-2007
 « Re: Blow Off Valves - CHECK YOURS TODAY!!! Damage pics inside! (CarterRace.com)« » Reply  Edit


the failiure you posted doesn't have anything to do with the bov, the damage would have been done to the other side of the thrust bearing....

what turbo is this out of



http://www.tialmedia.com/synapse1.jpg


PrecisionH23a
AV Engineering



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13927 posts [101%]
Charleston SC
3-12-2002


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 « Re: Blow Off Valves - CHECK YOURS TODAY!!! Damage pics inside! (TiAL)« » Reply  Edit


Quote, originally posted by TiAL »
the failiure you posted doesn't have anything to do with the bov, the damage would have been done to the other side of the thrust bearing....

what turbo is this out of

Bingo.


GSROWNSU




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297 posts [100%]
Sussex WI
1-24-2007
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Good write up regardless of what side the damage was done to the bearings. I just did that little test of yours and my bov is slow reacting. The BOV stays completely shut when the car is at idle and when i rev the car up quick it stays shut until the revs are already coming back down and almost at idle and then it opens. Soooo what do you think a "slow" vacuum source or a different size spring? Let me know. Don't worry tial i still love you guys i just wanna get this figured out so i don't ruin my turbo.

CarterRace.com




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92 posts [100%]
Savannah GA
9-25-2006
 « Re: Blow Off Valves - CHECK YOURS TODAY!!! Damage pics inside! (TiAL)« » Reply  Edit


Tial -

This is a 3251 Precision unit...if you don't think surge did it, what would you say caused it? I am very interested in the answer becuase we would hate to have this happen again.

The turbo sits perfectly flat - the only known cause we could see was surge pushing and pulling against the thrust. Once we moved the vacuum source the BOV worked great.



CURRENT PROJECTS
Twin 67 LS2 | Single GT42 281 | Single 76 Sleeved B | D1 4.6 | Single 35R Ferrari | Twin S366 LSX | Twin S256 4.6 | Single 35 EcoTec | Single 67 Sleeved B | Single 67 S2000 |
TURBOSMARTDIRECT.COM


Mikey3000




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2403 posts [99%]
Alexandria VA
11-22-2001
 « Re: Blow Off Valves - CHECK YOURS TODAY!!! Damage pics inside! (CarterRace.com)« » Reply  Edit


where was the vacuum source?



92 Civic CX - Turbo H22A, 680 whp, 441 lb-ft 28psi
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CarterRace.com




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92 posts [100%]
Savannah GA
9-25-2006
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I am not sure actually, but it wasn't strong enough, or so we thought. I would love to see what everyone else thinks could have caused it, becuase it certainly did a number on the turbo.



CURRENT PROJECTS
Twin 67 LS2 | Single GT42 281 | Single 76 Sleeved B | D1 4.6 | Single 35R Ferrari | Twin S366 LSX | Twin S256 4.6 | Single 35 EcoTec | Single 67 Sleeved B | Single 67 S2000 |
TURBOSMARTDIRECT.COM


sneakysneaky




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138 posts [100%]
boro ga
12-9-2006
 « Re: Blow Off Valves - CHECK YOURS TODAY!!! Damage pics inside! (CarterRace.com)« » Reply  Edit


i just dont see a bov not working doing this.
i have a freind who runs no bov on his gn.
its been this way for 5 years, constantly surging.
he just wants his turbo die so he has a reason to
buy a bigger one. that looks like an oiling issue
to me.

TiAL




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611 posts [100%]
MI
3-29-2007
 « Re: Blow Off Valves - CHECK YOURS TODAY!!! Damage pics inside! (CarterRace.com)« » Reply  Edit


Quote, originally posted by CarterRace.com »
Tial -

This is a 3251 Precision unit...if you don't think surge did it, what would you say caused it? I am very interested in the answer becuase we would hate to have this happen again.

The turbo sits perfectly flat - the only known cause we could see was surge pushing and pulling against the thrust. Once we moved the vacuum source the BOV worked great.


non screwed down 270* thrust bearing, too much boost, it lifted and boom



http://www.tialmedia.com/synapse1.jpg


CarterRace.com




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92 posts [100%]
Savannah GA
9-25-2006
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10 psi is too much? That seems odd, we have never seen another one do this. I'll take your word for it tho.



CURRENT PROJECTS
Twin 67 LS2 | Single GT42 281 | Single 76 Sleeved B | D1 4.6 | Single 35R Ferrari | Twin S366 LSX | Twin S256 4.6 | Single 35 EcoTec | Single 67 Sleeved B | Single 67 S2000 |
TURBOSMARTDIRECT.COM


S2KP




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938 posts [100%]
Mile high city
2-27-2003
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Looks like a oiling issue?

CarterRace.com




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92 posts [100%]
Savannah GA
9-25-2006
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How would an oiling issue cause sideways pressure on a thrust tho? Seems to me it would be surge that could do that? Maybe not ?



CURRENT PROJECTS
Twin 67 LS2 | Single GT42 281 | Single 76 Sleeved B | D1 4.6 | Single 35R Ferrari | Twin S366 LSX | Twin S256 4.6 | Single 35 EcoTec | Single 67 Sleeved B | Single 67 S2000 |
TURBOSMARTDIRECT.COM


batboyvaj




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844 posts [100%]
st paul mn
1-18-2002
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i also noticed something wierd with my Q. when I put a filter on my turbo there is a slight surge right before a clean blow off. if i run no filter it blows off clean. wierd...

prettylew




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722 posts [100%]
saugus ma
7-25-2007
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you DO know that some factory turbo charged cars dont even come with a BOV right?

i HIGHLY doubt compressor surge put THAT MUCH force on the turbo. especially when you said your only running 10psi.





Quote, originally posted by galloway36 »
I have a 2000 Honda civic and the Rod busted through the block. I just wanna know what would be the BEST way to fix this...

[freak]in riot ^^^


siblues




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8327 posts [100%]
ON THE COUCH WATCHING THE IDIOT BOX
4-23-2004
 « Re: (prettylew)« » Reply  Edit


Well we all know that surge will damage the turbo and not running a BOv will also cause damage.I am just wondering how long was the car running with the bov like that for it to cause this problem.I also highly doubt the Tial BOV did that but nothing is impossible either way this is the first time I have heard of a tial valve not working properly.



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JDOGG:: JDOGGEverything he touched he [freak]ed up its almost like he tried to ruin everything




Dave_yd




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97 posts [100%]
Newcastle UK
10-27-2007
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well in the UK there are plenty people running 30+ psi on garrett gt30 t3/t4s etc on different cars and no damage, its on a different car but i cant see how it makes a diif

Blind-Fashion
10.51 @ 139.66 4Dr Civic



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Auburn WA
7-10-2003


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 « Re: (CarterRace.com)« » Reply  Edit


Quote, originally posted by CarterRace.com »
10 psi is too much? That seems odd, we have never seen another one do this. I'll take your word for it tho.

2 Years and counting with no BOV and i still haven't had a problem.



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prettylew




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722 posts [100%]
saugus ma
7-25-2007
 « Re: (Blind-Fashion)« » Reply  Edit


Quote, originally posted by Blind-Fashion »

2 Years and counting with no BOV and i still haven't had a problem.

thanks! at least someone here knows what theyre talkin about.

BOV isnt REQUIRED. yes it helps, yes the turbo may last longer.

but NO the turbo isnt just gonna go BOOOOOOOM instantly if you dont use one.



Quote, originally posted by galloway36 »
I have a 2000 Honda civic and the Rod busted through the block. I just wanna know what would be the BEST way to fix this...

[freak]in riot ^^^


twkdCD595




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4007 posts [100%]
6-23-2002
 « Re: (prettylew)« » Reply  Edit


I have also seen a good number of setups without a bypass or blowoff valve who have not had any issues for longer periods of time... from low hp stock or lightly mod'd turbo cars to wild drag cars. they are not killing turbos left and right like this.

to kill a turbo in per say an hour as the OP suggested... I would say there was another issue besides an old sticking brand whomever bov.

Quote, originally posted by siblues »
Well we all know that surge will damage the turbo and not running a BOv will also cause damage.I am just wondering how long was the car running with the bov like that for it to cause this problem.I also highly doubt the Tial BOV did that but nothing is impossible either way this is the first time I have heard of a tial valve not working properly.

in the case of the tial bov reacting slowly... the valve was working properly, its sounds like the use and installation of it was not on par. which is I think what the OP was saying when he described possible contributing conditions to such a problem.



-try not, do or do not... there is no try.

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raiden571




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661 posts [99%]
cortland ohio
11-26-2004
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i too have heard this happening. happened to running925, tony, and his turbo is now on its way out the door.

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14145 posts [100%]
Morrisville NC
3-8-2001
 « Re: (Blind-Fashion)« » Reply  Edit


Quote, originally posted by Blind-Fashion »

2 Years and counting with no BOV and i still haven't had a problem.

I am there with you, no BOV here no probs. Joe Simpsons didn't run one neither did John Ferguson/James Innes on their race car, you can't just let up on the gas though full throttle lol



00 Civic Si Turbo 10.43@139mph 10.64@144mph
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1161 posts [100%]
Heinola, Finland
2-11-2005
 « Re: (Boostfed.com)« » Reply  Edit


Quote »
It should open as soon as the motor comes off a quick rev and should be fluttering at idle.

I disagree on it fluttering at idle, it should keep shut on idle and open during boost in the charge pipe and a strong vacuum source. Mine stays shut 100% on idle and works just fine when I close the throttle, no compressor surge whatsoever.



Ride: Toyota Corolla AE92, Philippine import, MS fuel injection, Dual injectors, Garrett T03 turbo, VPV-Motorracing programmable ignition
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cbustuner




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231 posts [100%]
columbus ohio
7-13-2003
 « Re: (Boostfed.com)« » Reply  Edit


Is there any specific reason why some of you guy's dont run a bov?Just curious.

extralargenog




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400 posts [99%]
Blah Blah Blah wa
3-30-2008
 « Re: (Blind-Fashion)« » Reply  Edit


Quote, originally posted by Blind-Fashion »

2 Years and counting with no BOV and i still haven't had a problem.

No BOV on what ?


But thinking a bov causing that damage... LOL, and you guys are a shop??? You dont have to have a BOV... anOn top of that having a malfunctioning one is more likely going to LEAK boost than not open and "[freak] something up".

Jesus wept.

Modified by extralargenog at 4:05 PM 5/14/2008



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Quote, originally posted by Suprdave »

Tony's been my boy for years ...Plz continue purchasing his parts, but no more taste-testing his nuts without prior written approval.

Kills forum was gay. Good riddance



prettylew




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722 posts [100%]
saugus ma
7-25-2007
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that bearing to me looks more like oil starvation, or shutting down the car without letting the turbo cool down.

check the oil feed and returns for blockage.

its been said in this thread numerous times. you do not NEED a BOV on a turbo car.

it HELPS. but it wont grenade a turbo like what you have pictured



Quote, originally posted by galloway36 »
I have a 2000 Honda civic and the Rod busted through the block. I just wanna know what would be the BEST way to fix this...

[freak]in riot ^^^

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