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#1 | |||||
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Vehicle need work? If you live in my area, send me a message, I may be able to help you! |
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#2 |
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![]() 4T60E Transmission, a staple GM Transmission. Now on to the actual transmission. The case of the transmission serves to house all the internals. But on both inside and outside, there are numerous devices that may not look so friendly, and allow the transmission to do its job without your help. The oil pan, side pan, servo covers (2 pictured) shaft speed sensors, the PRNDL (Gear Position) switch, cooler lines, and a lot more. ![]() 4T65E oil pump and housing. Oil Pump: This provides lubrication and hydraulic pressure for the circuits in the valve body, apply force for the clutches and bands in the transmission, and oil for the torque converter. This pump is a variable displacement vane type pump. It has the ability to change its output based on load, by using a pivoting housing that can be controlled by the TV valve, or a solenoid if its electronically shifted. It is always driven by the engine. Some use a gerotor type design, similar to a Honda oil pump. ![]() Reluctance type (VRS) magnetic speed sensor. Shaft Speed Sensors: Very similar to the speedometer sensor in design and function, these sensors are used to determine if the incoming RPM and outgoing RPM are within a reasonable frame, to determine if the transmission is operating normally. If a clutch slips, the sensors will detect this, and throw a code. Most of the time these codes are OEM dependent, but of course there is a standard code set for automatic transmissions. ![]() Servo piston and actuating rod. Servos: These are almost only found on planetary type gearboxes, (Honda uses a servo to engage the reverse gear fork) which use bands to create the held member for a given gear. They are normally round in shape, and usually 3-4 inches in diameter. Many are serviceable from the engine bay, but they can be found anywhere inside the transmission. The job of this device is to convert hydraulic force into a mechanical action, by using a large round piston and apply rod to push a band onto a planetary member, much like a brake drum. (Dual-Servo drum brakes) Fluid is placed on the backside of the piston, forcing the rod to engage the band at a hydraulic advantage depending on the size and pressure. ![]() Friction bands for various vehicles. Bands: Bands are used to hold something stationary, by affixing a band that is physically attached to the case, to the object to be held. They can be various sizes and styles, but their operation is the same. They are usually made out of friction paper. Common uses for bands is a forward gear band, and reverse band. These are found predominantly in planetary gear sets. ![]() Clutch disc (1), steel friction surface (2), Belleville return spring (3), clutch piston (4), and the drum (5). Clutch Packs/Drums: These are used to drive members of a planetary gear set, and can be used in conjunction with one way clutches (or sprags) to do this. The assembly consist of a drum, which is affixed to the one end of the object to be driven, steel plates and clutches, and a piston in the back to force the clutches into the steel plates, this engages a gear, or a planetary member, depending on design. The steel plates spline to the drum, and the clutches spline to a shaft, or planetary member. If the outside of the drum is precision machined, a band may also hold this member stationary for certain gears to make the assembly much smaller. ![]() Accumulator piston, cushion spring, and an after market rod to eliminate any cushion. Accumulators: This is a cushion device, and is round in shape and usually 1-2 inches in size. It's job is to cushion the apply of a gearshift by allowing hydraulic pressure to push downward on it, so the clutch applies smoothly. It resists the oil apply pressure with spring pressure on the opposing side of the piston. The picture above shows the stock spring, and the replacement metal rod to make the clutch apply faster, and harder. The TV valve or MAP sensor can feed oil to the backside of the piston, to help engage the gear faster during high load acceleration. ![]() Valve body from 200R GM Transmission... I think... Valve Body: This is the complex PCM of the transmission. A series of hydraulic circuits that allow hydraulic oil to apply many different devices. In many cases they are not serviceable, but after market kits that replace the spool valves and springs to enhance performance are available. These can turn the traditional economy transmission into a performance machine. ![]() Generic shift/pressure solenoid valve. Solenoids: These can be on/off or duty cycle solenoids that can both be either normally open, or normally closed, depending on if the pressure is normally exhausted, or normally applied. They can apply clutches for gears, along with other comfort pressures. The PCM or TCM, if equipped, uses engine sensors to determine the drivers demand, by using throttle angle, manifold pressure, and rpm. ![]() Direct clutch piston from a Chrysler Transmission, perhaps 41TE? Check Balls: A simple metal ball. There can be many of these in a transmission, and their purpose is to momentarily delay fluid flow to a certain part (shift circuits normally have check balls for accumulator fill-up) or to prevent pressure from being lost on apply, and allow pressure to escape once a clutch is released. ![]() Not sure where this one came from, probably older GM. TV Valve: This valve is controlled by gas pedal movement, and is used to determine shift timing, and shift apply pressure in some cases. It is normally operated with a separate cable, or in some cases, a vacuum diaphram, (called a modulator) which looks much like a large fuel pressure regulator can be used in place of a TV valve. These are found on hydraulic shift transmissions that do not use engine sensors to shift them. ![]() Either a 200R or 700R4 governor valve. Governor Valve: Normally used in hydraulically shifted transmissions, they are responsible for shifting the car once the correct governor apply pressure is reached. It does this by pumping ATF based on engine speed, and once the correct speed is reached, its pressure will shift the car. Modern electronic transmissions will use the speed sensor and other sensors to shift the car at the desired time. Now on to the meat and potatoes of the transmission, the gearing. Planetary gear sets are rather ingenious, and are used more than most might think. There are 3 members to a planetary gear set, and 4 parts. Sun Gear: This is the center gear of the set, and provides the smallest gear in the gear set. Carrier: The carrier provides the largest gear in the gear set, and we will discuss how in a bit. The job of the carrier is to provide a mount point for the pinions to rotate on. It is the second member of the gear set. Planets/Pinion Gears: The planet gears simply interface the last member, the ring gear, and the sun gear. These gears will rotate along the two gears, rotate stationary, or hold the sun and ring gear as one. Ring Gear: Sometimes called a annulus/internal gear, this is the last member, and it's numerical ratio puts it between the sun gear, and the carrier. ![]() How is numerical ratio figured? This can be a bit tricky first off, but its not too hard to do, and with some practice and help from here, it will make it easy as pie. The carrier is the only gear ratio that we cannot figure by counting its teeth, but we can determine the ratio based on the other two, which have a solid number of teeth. in this case, we will use this for example: Sun: 25 Ring: 74 Carrier: S+R From here, we can calculate the ratios for the gear set. First, we must understand how the planetary gear sets transmits power at reduction, direct, and overdrive. The three members must occupy one state each, the three states being Drive, Driven, and Held. If we did not hold a member, the power would simply rotate on the pinions in the opposite direction, resulting in no output (because planetary gear sets must have a input gear set, and reaction gear set). Therefor the pinions are a critical component. Figuring ratio is the same as a manual transmission: Driven / Drive = Ratio. 1st gear: Sun is Drive gear, carrier is Driven, ring is Held. 74+25/25= 3.96:1 2nd gear: Ring is Drive, carrier is Driven, sun is Held. 74+25/74= 1.32:1 3rd gear: Sun and ring are Drive, carrier is forced Drive, no Held member. 1:1 4th gear: Ring is Drive, sun is Driven, carrier is Held. (Reaction Carrier) 25/74= 0.33:1 Reverse: Sun is Drive, ring is Driven, carrier is Held. (Input Carrier) 74/25= -2.96 As you can see, there are many gears you can use out of this gear set, but there are some tricks to calculating the gears in this case. As you look at 4th and reverse, there are some problems, because the equation is the same, but in overdrive, how can that be? Automatics use compound (two planetary gear sets) or Ravigneux gear sets. (two sun gears, two sets of pinions on a common carrier and one ring gear) To get 4th gear in most automatics, the input sun gear is held stationary with a band/clutch and a one way clutch, and the input carrier is the drive member, and the reaction carrier is the driven member. Reverse is always achieved by holding the input carrier stationary, this allows the sun and ring gears to rotate opposite of each other, and produce reverse. 3rd gear is attained by driving any two members of the gear set, since when this happens the sun spins slower because of its smaller tooth count, while the ring spins faster because of the higher tooth count. When the two engage at the same time, they bind up because a transmission cannot occupy two gears at the same time. But the reason is all works is because there is no held member, so it has nothing to bind against, except the carrier, which is the member that prohibits the two from turning a different speed. The pinions force the gear set to rotate at a 1:1 ratio. The basic planetary gear set is easy to understand, but gets harder because to get all the desirable functionality out of an automatic transmission, (including a park position, compression braking, and fast shifting performance) two gear sets (compound) must be used. This makes things a bit more complicated, and will make understanding a bit harder, because it changes with every transmission. ![]() ![]() Many import transmissions do not use a planetary gear set, but instead use a set of helical gears, just like a manual transmission. In place of the synchronizer hub, slider, ring/spring, and gear teeth, is a clutch drum that contains friction clutches and steels that spline to the shaft and gear respectfully. These are very simple to rebuild, and will normally take about just as long as a manual. Now that the gear portion is done, it will be time to explain how it actually shifts gears automatically. An automatic comes in two types, Hydraulic-shift, or Solenoid-shift. In either case, they shift gears in the same manner, but use a different device to shift the transmission. Refer to the picture below: ![]() This is the most basic hydraulic transmission, and it has 5 forward speeds, one reverse, and a TCC (torque converter clutch) in 4th and 5th gears. The 4 valves inline with each other from top to bottom are the 1-2, 2-3, 3-4, 4-5 shift valves. The shifter moves the manual valve, and uncovers oil passages to the desired position. (what you see on the console) It does this by moving the manual spool valve when the gearshift is moved, and allows oil pressure through the specified point. The manual spool valve is staggered so that it cannot be in two positions at once. For example, in reverse, the shifter moves one spot to the left, and uncovers the passage from the oil pump, and to the reverse bands/clutches. But when OD is selected, the spool valve moves two more clicks, past neutral and into overdrive, and as it moves, it covers up the reverse passages, and uncovers the OD passages. For the transmission to shift 1-5 automatically, we need devices to tell it when to shift, since it is not electronic. In this case I chose to use a TV Valve, and Governor Valve. The Governor valve in this case is centrifugal valve that is driven like a speedometer gear, and has weights attached to it that fly out as it goes faster, and allows more oil pump pressure to pass through it. As speed increases, so does this pressure. Some valves operate like small pumps, and achieve the same result. The TV valve is a throttle position valve, plain and simple. As you step on the gas, this valve moves and helps delay the shift. (as acceleration is desired, so higher RPM is needed) By stepping on the pedal, the valve moves, and increases TV pressure. This pressure is fed to the back side of each shift valve, and assists the pink springs in keeping the valve closed, until governor (speed) pressure is too great, and the valve moves to the open position, allowing the oil pump to apply the next clutch. Each of the shift valves have a pink spring that is calibrated to a certain pressure. In this case, we will say that the governor valve makes 1psi of pressure for every mph of car speed, and the 1-2 shift valve spring is calibrated to 12psi. In first gear, with little throttle pressure, the shift comes sooner, at around 12mph because the TV valve is not helping the spring, so the minute the governor valve gets up to 13psi, it can overcome the 12psi spring, and move the shift valve to shift to the next gear. If you mash the pedal in 1st gear, it will rev out to its max, and around 40 or so mph, it will shift the car. It shifts late because the TV valve is providing its maximum 28psi of pressure to help the 12psi spring, resulting in 40psi of closing force. So the minute the governor valve reaches 41psi (40mph) it will shift. Each shift valve stays open to apply oil pump (mainline) pressure to the next shift valve when it opens. When the car shifts to 4th and 5th gears, oil pressure is also routed to the TCC (or PWM) solenoid, allowing the TCC to apply when the solenoid opens. (or closes) This allows a direct connection to the engine, and will feel like a 6th gear shift in some cases, dropping engine speed by up to 500rpm. This helps improve fuel economy on the highway comparable to a manual, but the minute the brakes are pressed, or the gas pedal is moved significantly, it will disengage, as it cannot handle the full load of the engine. In an electronic shift transmission, TV pressure and governor pressure are eliminated, and a shift solenoid is used to control the shift. These transmissions will have a TCM that determines shift timing, based on vehicle speed, and engine load. (MAP or MAF input) This makes valve body design much easier, and diagnostics very simple as well, as spool valves can wear down and cause internal leaks that may not be readily detectable during service, whereas a solenoid can be both tested for holding power, and if the coil itself is any good at all. ![]() Parking tangs shown on the differential, a rod would push the corresponding pawl into the space in the teeth, preventing the differential and therefor the wheels, from turning. Parking is achieved by using a reluctor style wheel and a parking pawl that is engaged by the manual valve rod. When park is selected, the rod pushes down into the angle on the pawl, which locks it into wheel, and prevents the reaction/differential side of the transmission from turning. This is standard equipment on most transmissions, as the clutches are all disengaged, and the vehicle would roll, if the parking brake failed to engage/hold the vehicle. Most people with automatics refuse to use the parking brake. (Yes, it IS a parking brake, on an emergency brake!) This places great load on the pawl, rod, and differential engagement teeth. Parking up/downhill only increases the effect, which is why the parking brake should be applied to keep the vehicle stationary. After years of neglect, the cables will seize, the piston or caliper may seize, and the shoes may completely fall off the car. (Larger SUV's with internal drum parking brakes and a standard disc brake in the rear) This usually provides another 60-100 dollars to a brake job. Now there are a number of things you can do to improve your automatic transmissions performance. High friction clutches, high stall converters, modified valve bodies/accumulators, wider bands and bigger servos. Even a totally different gear set can be found for some cars. These parts many times are less expensive than a manual transmission. Choosing the right fluid is not really negotiable in an automatic. Import ATF is different from most domestic fluids because of the type of gears, and friction surfaces used. Thicker oils or the wrong viscosity ATF can cause a clutch to drag on release or slip when applied, destroying them in short order. ATF used by transmissions with planetary gear sets will usually foam up when it hits rotating parts, but this lubrication is needed for a Honda transmission, as it uses individual gears, so the oil needed in that transmission will need to be thicker, and have additives to prevent foaming. The condition of the fluid is also vital to its operation. ATF will not change in color with normal use, therefor a service interval must be specified. This fluid must be able to lubricate and allow sufficient friction so that the clutches work normally. A change in color indicates contamination, from many different sources. A failing clutch assembly, busted radiator cooler, (allows ATF and engine coolant to mix) or over oxidized (old) fluid are commonplace. The scent of an oil can indicate neglected oil, or burned clutches. Sometimes many consider flushing their neglected transmissions, while others shy away as flushing it could cause failure. If that be the argument, flush it, and have it fail on the spot when you expect it, not when your trying to tow a boat home with a cooked transmission. It will fail at some point, its just now that much more predictable. Automatics (and some manuals) normally have a cooler specifically for the transmission. Even with the stator eliminating most of the turbulence in the converter, it still gets very HOT. This loss is caused by the lack of mechanical connection and produces a lot of heat. The effects are increased with towing and stalling. (pressing the gas while in gear and not moving, or heavy loads.) Sometimes the converter can get so hot, that the outside of it turns blue, indicating severe overheating. Normal temperature ranges can be from 200F to 450F, depending on the cooling and construction of the transmission. Questions and Comments welcome. Modified by slowcivic2k at 7:53 PM 8/9/2008
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Vehicle need work? If you live in my area, send me a message, I may be able to help you! |
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#3 |
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Join Date: Aug 2007
Location: Provo, UT, USA
Posts: 5
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Wow, that is a great post. Thank you for this great explanation of Automatic Transmissions. I currently drive a '97 Civic with an Automatic transmission. In my Factory Service Manual it says that my "automatic transmission is a 3-element torque converter and a dual-shaft electronically controlled unit which provides 4 speeds forward and 1 reverse." Now what I would really like is to make a PCM that I can control. A switch would control whether it uses the OEM programming or my own programming. And then I would like to electronically control when it switchs with two switches on my steering wheel.... But I guess, now I'm just day dreaming.
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#4 |
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Member
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Yep, has the turbine stator and inpeller like it should, and 4 forward speeds, attained by toggling the A/B shift solenoids on and off.
This company makes one for diagnostic purposes. It's basic job allows you to hook it up to the transmission, and shift the car manually with a button without PCM control, just like your day dream. Wake up, its already here. The Schaffer Shifter.http://www.schaffertest.com/whyuse.htm
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Vehicle need work? If you live in my area, send me a message, I may be able to help you! |
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#5 |
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Join Date: Aug 2007
Location: Provo, UT, USA
Posts: 5
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Thanks for the link! I have tried asking people if anyone could do it and they treat me like I'm an idiot. Thanks!
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#6 |
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Member
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nice post
this should be in the Transmission Topic Index/GOOD LINKS/ETC. sticky
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<FONT COLOR="red">MY OLD EG </FONT> I <FONT COLOR="red">♥</FONT> STRAIGHT EDGE forever together united represent <FONT COLOR="brown">VOUCHES IN PROFILE</FONT> <FONT COLOR="olive">Tree Top Soldier</FONT> |
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#7 |
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Senior Member
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Nice post man. Pretty good information, but for the most part, Honda automatic transmissions do not have planetary gears.
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JESUS Saves www.JKOBD.com 10.10@149 tranny killer http://www.tampamike.org http://www.T1Racedevelopment.com http://www.rywire.com http://www.full-race.com |
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#8 |
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New User
Join Date: Aug 2001
Location: desert sessions, New_Mexico
Posts: 1,152
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Yeah, great post, lots of good info. A good way I read to describe autos is a desk fan blowing into another one.
I am not really scared of autos because I don't know how they work, it is just because they are less efficient, and more complexity pretty much always guarantees more failures. Semi trucks use meshed gears for a reason.
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-Nate My auto has 4 tires, and is made chiefly of steel. |
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#9 | |
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Member
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Quote:
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Vehicle need work? If you live in my area, send me a message, I may be able to help you! |
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#10 |
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Senior Member
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It's a lot to take in at once..I'm not gonna lie :-D.
I'll add it to the FAQ too.
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Need suggestions on good xbox 360 games - I don't play multi-player (online) and first person shooters I reserve for the computer - Any suggestions are welcome '97 EX - Stock as stock can get - Daily driver, KYB struts, Tokico reds, I/H/E |
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#11 |
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Junior Member
Join Date: Feb 2005
Location: USA
Posts: 398
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Excellent...Thanks for the great write up, it's a good review for me.
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ASE Certified Enhanced Area Smog Tech |
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#12 |
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Junior Member
Join Date: Sep 2003
Location: VTECLAND
Posts: 611
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good info!
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all motor all the way! http://images.honda-tech.com/set1/smile/emthup.gif scammer : EF_JUAN=ef3_civic AKA B_poweredDB1 (juan) High desert,socal. |
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#13 |
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Member
Join Date: Sep 2006
Location: poopfacepartytime, ca, usa
Posts: 5,822
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wow great info!
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ek9.org <--- a place for the ek/ej lovers [b]FS: Racing Hart C2's 17x7 4x100 otaku squad member #004 http://images.honda-tech.com/set1/smile/emsmile.gif |
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#14 |
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Member
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Glad to see people still read it. Thanks.
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Vehicle need work? If you live in my area, send me a message, I may be able to help you! |
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#15 |
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$cat /dev/urandom
Join Date: Feb 2005
Location: fort collins, colorado, usa
Posts: 2,702
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thanks for this post.. the torque converter in particular has always been a box of mysteries to me.. I figured it was something like a centrifugal clutch on a go cart, but turns out thats not really the case. good info.
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Honda: making pizza delivery profitable since 1977 I accelerate faster than gravity. PGMFI.org wiki mirror My EF Family |
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#16 |
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Member
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Glad to be of help, I've modified the posts and added more info and clarity.
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Vehicle need work? If you live in my area, send me a message, I may be able to help you! |
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#17 |
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Join Date: Aug 2008
Location: Manati, Puerto Rico
Posts: 2
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WOW! Thats a lot more info than when i study, I will read it to see if i can find why my 92 auto civic shifts by itself at 5k rpms from 2 to 3 even when i have the stick in second.
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#18 |
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Member
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Thats an odd problem. Was it ever apart before?
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Vehicle need work? If you live in my area, send me a message, I may be able to help you! |
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#19 |
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Join Date: Sep 2008
Location: corona, CA, 92879
Posts: 5
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Thats great man, only thing I feel it could use is a list of Honda Trannys and USDM models with shift functions ie. Electronic, Hydraulic. And Converter types for ease of diagnosics! Thanks Bro for the hard work!
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#20 |
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Join Date: Aug 2008
Location: Manati, Puerto Rico
Posts: 2
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Are asking about my tranny problem? 2 to 3 at 5k rpm's? Sorry but, what did you mean with your question; "Was it ever apart before?". I don't have a perfect english!!!
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#21 |
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Gearing Owns Me
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Good thread.
Automatic transmissions are an enemy of mine!!! I've had to rebuild a couple out of 05+ Odysseys due to insurance policies(wouldn't pay for replacement, only rebuilding)...not tooo bad, but Hondas are definitely not as easy as a GM TH350 ![]() It's always fun testing clutch packs though ![]() A lot of Honda auto issues can be fixed by cleaning out the valve bodies and screens. Oh yeah, Honda autos suck badly for the most part and cannot handle much power- someone needs to design hi-po clutch packs
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Independent Honda and Acura.... (360)574-8880 95 Civic Si J32A2 91 Civic ITA/H4 MFactoryOEM Honda |
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#22 |
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New User
Join Date: Aug 2009
Posts: 3
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What fluid do you use to fill the torque converter??
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#23 |
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Junior Member
Join Date: Nov 2008
Location: Ontario, Kanada
Posts: 503
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Very nice write up. I never thought someone would do a whole research on auto transmission. Auto car have no fun driving. = (
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