Anyone interested in a 500+ WHP Supercharger Kit?
#1176
Honda-Tech Member
Join Date: Feb 2004
Location: gastonia, nc, us
Posts: 30
Likes: 0
Received 0 Likes
on
0 Posts
Re: Anyone interested in a 500+ WHP Supercharger Kit?
I know I said stock GSR, but I was mostly talking stock top end and sleeves. I would be mroe than willing to do rods,pistons,hg and arp hardware. Would that be enough for the kit with a goal of around 300 whp?
500+ whp supercharged seems a little... shall we say... insane for street.
Here's my next question... As I understand it, the boost level is determined by pulley rpm and airflow which vary linearly. Is there a way to reduce boost pressure on a SC kit? On a 500 whp kit I would like to be able to do boost by gear... say 4 psi first, 7 psi second, 10 psi third, 13 psi fourth and 16 psi fifth...
Is that a possibility?
500+ whp supercharged seems a little... shall we say... insane for street.
Here's my next question... As I understand it, the boost level is determined by pulley rpm and airflow which vary linearly. Is there a way to reduce boost pressure on a SC kit? On a 500 whp kit I would like to be able to do boost by gear... say 4 psi first, 7 psi second, 10 psi third, 13 psi fourth and 16 psi fifth...
Is that a possibility?
#1178
Honda-Tech Member
Join Date: Jan 2005
Location: b00sting my D16s, SoWis, USA
Posts: 7,015
Likes: 0
Received 7 Likes
on
5 Posts
Re: Anyone interested in a 500+ WHP Supercharger Kit?
Here's my next question... As I understand it, the boost level is determined by pulley rpm and airflow which vary linearly. Is there a way to reduce boost pressure on a SC kit? On a 500 whp kit I would like to be able to do boost by gear... say 4 psi first, 7 psi second, 10 psi third, 13 psi fourth and 16 psi fifth...
Is that a possibility?
Is that a possibility?
Roger's design is to run a enough to spin 4th gear, and use a wastegate as a pressure relief valve on the intake to change boost on the fly for lower gears. He also had them make the crank pulley changable with the 2-piece design and auto-tensioner. I think the giant pulley pictured is enough for 18psi on a 2.0L race engine.
Something that may be worth looking into for them is a modified M62 kit. It would be cheaper without the custom nosecone, and much better than a JRSC m62 due to a much better case and a bigger intercooler. The cheapest you can find a new JRSC with an LHT cooler added would be more than Roger's kit with a M62 in a custom case. The belt system is much more effective, can run air or water cooling, and may be easier to install.
#1180
Honda-Tech Member
Thread Starter
Re: Anyone interested in a 500+ WHP Supercharger Kit?
Sorry for the long time with no update, but work and family have had me busy.
I have no idea when I'll get my race car running again, so a test dummy has been found. Much thanks to Phantasm ( www.phantasmusa.com ) for letting me use their race car to guinea pig this. It's got a fully built B18 that regularly sees over 600 WHP, so it should handle this easily. Here's the car:
There's tons of room in a DC chassis; I've removed the Full-Race ramhorn and Turbonetics GTK that normally reside here:
Here's the alternator pulley; it's OEM-sized steel and press-fit onto the crankshaft. I used the Fluidamper installer kit to press it on, and the same kit can be used to remove it:
The kit has two supercharger drive pulleys, a 6" and an 8" pulley. They are both 10-rib anodized aluminum. As you can see in the second pic, the 8" pulley will require some slight clearancing of the frame rail to get it on there. That pic was taken with the motor raised back up to stock height, so the pulley fit in there, but it was up against the frame rail. A few minutes with an air hammer should fix it up, but we'll test it first with the 6" pulley, which has plenty of clearance. There are also two blower pulleys, so between them we should have options for a variety of different boost levels. Phantasm has an in-house dyno, so we'll try all four combinations of pulleys and see what they yield:
Here's the mounting bracket, but when I got to this point I couldn't find the mounting bolts that Charles sent me and it was getting late, so I called it a day. I'll be back tomorrow to get more done on it:
I have no idea when I'll get my race car running again, so a test dummy has been found. Much thanks to Phantasm ( www.phantasmusa.com ) for letting me use their race car to guinea pig this. It's got a fully built B18 that regularly sees over 600 WHP, so it should handle this easily. Here's the car:
There's tons of room in a DC chassis; I've removed the Full-Race ramhorn and Turbonetics GTK that normally reside here:
Here's the alternator pulley; it's OEM-sized steel and press-fit onto the crankshaft. I used the Fluidamper installer kit to press it on, and the same kit can be used to remove it:
The kit has two supercharger drive pulleys, a 6" and an 8" pulley. They are both 10-rib anodized aluminum. As you can see in the second pic, the 8" pulley will require some slight clearancing of the frame rail to get it on there. That pic was taken with the motor raised back up to stock height, so the pulley fit in there, but it was up against the frame rail. A few minutes with an air hammer should fix it up, but we'll test it first with the 6" pulley, which has plenty of clearance. There are also two blower pulleys, so between them we should have options for a variety of different boost levels. Phantasm has an in-house dyno, so we'll try all four combinations of pulleys and see what they yield:
Here's the mounting bracket, but when I got to this point I couldn't find the mounting bolts that Charles sent me and it was getting late, so I called it a day. I'll be back tomorrow to get more done on it:
#1182
Honda-Tech Member
Join Date: Dec 2004
Location: PA
Posts: 4,126
Likes: 0
Received 0 Likes
on
0 Posts
Re: Anyone interested in a 500+ WHP Supercharger Kit?
#1183
Honda-Tech Member
Re: Anyone interested in a 500+ WHP Supercharger Kit?
I did the same thing with my SC14 s/c I run the s/c of the A/C section of the crank pulley.
Used a modified d16 alt. bracket for the lower mount bolted to where the A/C lower was bolted.
Ran long bolt through both mounts and had a smooth pulley spaced out to keep the belt from floating.
Used the P/S tensioner to tension up the belt.
I run my pulleys 1.6:1 ratio (A/C sect. of crank pulley to A/C clutch on the SC14)
On a stock D16z6 I could pull on motor cycles all the way up to 100mph.
10 to 12 psi 1.5k to 7k rpms (I keep the engine from redlining as much as possible)
Used a modified d16 alt. bracket for the lower mount bolted to where the A/C lower was bolted.
Ran long bolt through both mounts and had a smooth pulley spaced out to keep the belt from floating.
Used the P/S tensioner to tension up the belt.
I run my pulleys 1.6:1 ratio (A/C sect. of crank pulley to A/C clutch on the SC14)
On a stock D16z6 I could pull on motor cycles all the way up to 100mph.
10 to 12 psi 1.5k to 7k rpms (I keep the engine from redlining as much as possible)
Last edited by 92cxyd; 12-24-2009 at 11:23 AM.
#1185
Honda-Tech Member
Join Date: Jul 2007
Location: chicago, il, usa
Posts: 475
Likes: 0
Received 0 Likes
on
0 Posts
Re: Anyone interested in a 500+ WHP Supercharger Kit?
Very interested. Subscribed! Also interested in purchasing this kit. Let me know when this kit is availiable. I didnt read the whole thread. Will soon when I get a chance.
#1189
Honda-Tech Member
Join Date: Aug 2009
Location: sunny diego
Posts: 81
Likes: 0
Received 0 Likes
on
0 Posts
Re: Anyone interested in a 500+ WHP Supercharger Kit?
Update pls. Is the product ready for street. How much? How efficient is your set up than vortech? As you may guess, I am currently running Vortech on my 2.0; putting down 388 whp on 91 octane.
#1191
Re: Anyone interested in a 500+ WHP Supercharger Kit?
the m112 is the next step up.. not sure that would work well though, roger can probably give more insight into that issue.
as for the tuning. Both of rogers big hp supercharged setups have had way too much compression, so tip in detonation has always been the biggest challenge. Other than that its not really any different. It makes alot of boost at very low rpms so you just have to be careful with it. The thing wants vtec engaged anytime there is positive pressure... vtec at 2000 rpms, lol
as for the tuning. Both of rogers big hp supercharged setups have had way too much compression, so tip in detonation has always been the biggest challenge. Other than that its not really any different. It makes alot of boost at very low rpms so you just have to be careful with it. The thing wants vtec engaged anytime there is positive pressure... vtec at 2000 rpms, lol
this has been shown to be relaiable if the mapping is done well - but there's not alot of room for error
as a result i am very interested to understand tip in detonation better -
while we are waiting for updates from Roger's awesome build - could you perhaps give a bit more detailed explantion of what it is and how to manage it.
many thanks indeed
#1192
Honda-Tech Member
Re: Anyone interested in a 500+ WHP Supercharger Kit?
With your setup it probably wont be an issue. K-series motors are a little easier in that department.
If we ran rogers car in vtec 100% of the time there was no tip in detonation, Its not good to be in vtec 100% of the time. at wot it made more power from idle up on the big cam, so the best way to set it was for vtec to engage as soon as there was boost. the dynamics of this caused the detonation, so i used the vtec pressure switch to tell the ecu when exactly vtec came in, then pull a little timing for a split second. That seemed to cure the tip in detonation. I could add accel fuel until it went away, but then throttle response suffered.
He also had turbo cams which dont have much overlap to build as much cylinder pressure as possible. With a stock cam i dont think we would have had the tip in detonation issue at all.
If we ran rogers car in vtec 100% of the time there was no tip in detonation, Its not good to be in vtec 100% of the time. at wot it made more power from idle up on the big cam, so the best way to set it was for vtec to engage as soon as there was boost. the dynamics of this caused the detonation, so i used the vtec pressure switch to tell the ecu when exactly vtec came in, then pull a little timing for a split second. That seemed to cure the tip in detonation. I could add accel fuel until it went away, but then throttle response suffered.
He also had turbo cams which dont have much overlap to build as much cylinder pressure as possible. With a stock cam i dont think we would have had the tip in detonation issue at all.
#1193
Re: Anyone interested in a 500+ WHP Supercharger Kit?
With your setup it probably wont be an issue. K-series motors are a little easier in that department.
If we ran rogers car in vtec 100% of the time there was no tip in detonation, Its not good to be in vtec 100% of the time. at wot it made more power from idle up on the big cam, so the best way to set it was for vtec to engage as soon as there was boost. the dynamics of this caused the detonation, so i used the vtec pressure switch to tell the ecu when exactly vtec came in, then pull a little timing for a split second. That seemed to cure the tip in detonation. I could add accel fuel until it went away, but then throttle response suffered.
He also had turbo cams which dont have much overlap to build as much cylinder pressure as possible. With a stock cam i dont think we would have had the tip in detonation issue at all.
If we ran rogers car in vtec 100% of the time there was no tip in detonation, Its not good to be in vtec 100% of the time. at wot it made more power from idle up on the big cam, so the best way to set it was for vtec to engage as soon as there was boost. the dynamics of this caused the detonation, so i used the vtec pressure switch to tell the ecu when exactly vtec came in, then pull a little timing for a split second. That seemed to cure the tip in detonation. I could add accel fuel until it went away, but then throttle response suffered.
He also had turbo cams which dont have much overlap to build as much cylinder pressure as possible. With a stock cam i dont think we would have had the tip in detonation issue at all.
Thanks JDogg - so if i understand correctly - " tip in " refers to detonation caused by the sudden change in cylinder filling caused by the second cams engaging ?
for info - i will be using the JDM cams which have been show to work well with superchargers and plan to set Vtech to come in at around 3000RPM if there is boost.
#1194
Honda-Tech Member
Re: Anyone interested in a 500+ WHP Supercharger Kit?
i didnt explain very well..
tip in detonation occurs typically when you go from a small throttle position to wide open very quickly.
on rogers the only way to make the car drivable with a little bit of economy (he drove the car to the track, etc) was to have the wacky vtec setup, which made the tip in detonation problem worse.
tip in detonation occurs typically when you go from a small throttle position to wide open very quickly.
on rogers the only way to make the car drivable with a little bit of economy (he drove the car to the track, etc) was to have the wacky vtec setup, which made the tip in detonation problem worse.
#1195
Re: Anyone interested in a 500+ WHP Supercharger Kit?
thanks for the additional explanation JDogg - thats interesting - cant quite figure why it happens - is it becuase the chamber is hotter from leaner mixtures and more ignition advance in low throttle conditions - then it suddenly gets more fuel and air hitting it as you open the throttle - and the hot chamber moves it into detonation?
#1196
Honda-Tech Member
Join Date: Dec 2009
Location: Midwest
Posts: 110
Likes: 0
Received 0 Likes
on
0 Posts
Re: Anyone interested in a 500+ WHP Supercharger Kit?
This is weird - I had an idea about tip-in detonation when I woke up, almost like a waking dream.
I was thinking that the FPR can't react fast enough, and that there's a momentary drop in fuel pressure. It would be similar to a wet nitrous setup where the no2 beats the fuel to the valves by a fraction. You wouldn't see it on a turbo car since initial boost comes on far slower. Has anyone logged MAP pressure vs fuel pressure on a SC car, or tried tuning it with the FPR line disconnected (assuming a very fast datalogger)?
One thing I've seen is that fmu setups use a bleeder to start raising fuel pressure in vacuume to prevent tip-in detonation.
I was thinking that the FPR can't react fast enough, and that there's a momentary drop in fuel pressure. It would be similar to a wet nitrous setup where the no2 beats the fuel to the valves by a fraction. You wouldn't see it on a turbo car since initial boost comes on far slower. Has anyone logged MAP pressure vs fuel pressure on a SC car, or tried tuning it with the FPR line disconnected (assuming a very fast datalogger)?
One thing I've seen is that fmu setups use a bleeder to start raising fuel pressure in vacuume to prevent tip-in detonation.
#1197
Honda-Tech Member
Re: Anyone interested in a 500+ WHP Supercharger Kit?
Tip in happens because the map sensor and ecu can't respond fast enough to the instant boost.
Hondata, chrome, etc deals with it by dumping fuel and pulling ignition timing when the tps changes quickly. I know hondata doesn't allow enough fuel richening. Chrome has better tip in support, but has other disadvantges...
The FPR doesn't make much difference in fuel delivery. Adding 10 psi to a base of 40 psi is only worth 11% fuel.
Hondata, chrome, etc deals with it by dumping fuel and pulling ignition timing when the tps changes quickly. I know hondata doesn't allow enough fuel richening. Chrome has better tip in support, but has other disadvantges...
The FPR doesn't make much difference in fuel delivery. Adding 10 psi to a base of 40 psi is only worth 11% fuel.
#1198
official honda whore
Join Date: Nov 2002
Location: not tellin you where, pa, usa
Posts: 8,454
Likes: 0
Received 0 Likes
on
0 Posts
Re: Anyone interested in a 500+ WHP Supercharger Kit?
i had no idea he was running turbo cams, if they are like 99% of the turbo cams out there he is losing a good amount of power, hell b16 cams make more power than most turbo cams
#1199
Honda-Tech Member
Thread Starter
Re: Anyone interested in a 500+ WHP Supercharger Kit?
I finally got some more stuff done. It took a while to get all the right bolts together, but a combination of McMaster/Carr and Ace Hardware got it done.
The good news is that it fits! At least it fits in a EG/DC chassis. There's plenty of room up front, although it's a tight fit on the driver's side. I got the 8" crank pulley installed, but it was up against the frame rail, so the first dyno run will be with the 6" pulley. The blower pulleys bolt to a steel alternator pulley that is pressed onto the crankshaft, so it just takes a few minutes to swap them out. After that we'll clearance the frame rail just a wee bit and try the 8" pulley. I got the outlet plumbing done, but still have to figure out the inlet plumbing. For now, we'll just run it with the TB after the blower, but I've got a 90mm Infiniti TB here that I'll be fitting in there eventually. The belt tensioner setup is a thing of beauty, almost completely wrapped, perfectly lined up, and easy to get the belt on/off of it. Here's a few pictures from today:
The good news is that it fits! At least it fits in a EG/DC chassis. There's plenty of room up front, although it's a tight fit on the driver's side. I got the 8" crank pulley installed, but it was up against the frame rail, so the first dyno run will be with the 6" pulley. The blower pulleys bolt to a steel alternator pulley that is pressed onto the crankshaft, so it just takes a few minutes to swap them out. After that we'll clearance the frame rail just a wee bit and try the 8" pulley. I got the outlet plumbing done, but still have to figure out the inlet plumbing. For now, we'll just run it with the TB after the blower, but I've got a 90mm Infiniti TB here that I'll be fitting in there eventually. The belt tensioner setup is a thing of beauty, almost completely wrapped, perfectly lined up, and easy to get the belt on/off of it. Here's a few pictures from today: